In the family of reducers, planetary reducers are trusted in servo, stepping, DC and other transmission systems due to their small size, high transmission efficiency, wide deceleration vary and high precision. Its role is to lessen the speed boost torque and decrease the load/motor minute of inertia ratio under the premise of ensuring precision transmission. During the past couple of years, some users possess suffered from unnecessary damage when the reducer is broken because of human elements such as illegal installation. Therefore, to be able to better help the users to utilize the reducer, I will introduce you at length how to properly install the planetary reducer.
Proper installation, make use of and maintenance of the reducer is an essential component of ensuring the standard operation of mechanical equipment. Therefore, when installing the planetary reducer, make certain to carefully assemble and use it in stringent accordance with the next installation and use.
First step
Before installation, confirm if the motor and reducer are intact, and strictly check whether the dimensions of the parts linked to the reducer are matched. Here are the dimensions and matching tolerances of the positioning boss, insight shaft and reducer groove of the engine.
Second step
Unscrew the screw on the outer part of the flange of the reducer flange, adapt the Cycloidal Gear Reducers clamping ring of the PCS program so that the medial side holes are aligned with the dirt holes, and place the hexagon socket in to the hexagon. After that, remove the motor shaft key.
third step
Connect the electric motor to the gearbox naturally. When connecting, it should be ensured that the output shaft of the reducer can be concentric with the input shaft of the engine, and the outer flanges of the two are parallel. As the heart is inconsistent, it’ll cause the engine shaft to break or the reducer equipment to wear.
In addition, it really is strictly forbidden going to with a hammer or so on during installation to avoid harm to the bearing or equipment because of excessive axial force or radial force. Make sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, wipe the anti-rust oil of the motor insight shaft, positioning boss and reducer reference to gasoline or zinc-sodium drinking water. Its purpose is to guarantee the tightness of the connection and the flexibility of operation, and to prevent unnecessary wear.
Before connecting the motor to the reducer, the motor shaft keyway ought to be perpendicular to the tightening bolt. To make sure uniform force, first screw the mounting bolts at any diagonal position, but do not tighten them. After that screw on the mounting bolts at the additional two diagonal positions and lastly tighten the four mounting bolts one at a time. Finally, tighten the tightening bolts. All tightening bolts should be fixed and inspected using the torque wrenches based on the indicated set torque data.
The correct installation between the reducer and the mechanical equipment is comparable to the correct installation between your reducer and the get motor. The main element is to make sure that the result shaft of the reducer is concentric with the shaft of the powered part.