Product Description
Cycloidal Vertical Speed Reducer
Description:
X, B, JXJ, WB, BJ Series Vertical Mounted Cycloidal Gear Reducer is a kind of transmission device adopt K-H-V little tooth planet driven principle. The transmission process are as follow: Install a slide 180° Double eccentric bushing on the input shaft, then fix 2 roller bearing on the eccentric bushing, form to H, the centre hollow in the 2 cycloid pin wheel will become the raceway of the bearing on the eccentric bushing, and the cycloid wheel will joggle with the pin gear, compose the joggle reducer.
This kind of reducer extensive use on metallurgy, mine, transportation, cement, architecture, chemical industry, printing and dyeing, pharmacy, food staff and so on. The working environmental temperature is -40-+40, on the rating load and the rotate speed, the oil temperature is no more than 60, the highest oil temperature cant more than 80.
Model no.: BW/BLD/BL/BWY/BWEY series Cycloid gearbox
Application: Cycloidal reducer for Agitator, mixer, blowers, hoists, compressors etc
Features:
(1)Large ratio range: Single Step 9-87; Double Transmission Ratio Reach to 7569.
(2)High transmissible efficiency: The transmissible efficiency can reach above 90%
(3)Small volume, light weight
(4)Stable quality, low temperature rising, low noise
(5)Flexible mounting: Foot mounting, flange mounting. Strong capacity of endurance against overload and shock, small intertiatorque, the reducer is suitable for conditions of frequent start and ratate positively and versedly
Characteristics:
Cycloidal Vertical Speed Reducer with High speed ratio and efficiency
Single stage transmission can reach to 1: 87
Of speed-down ratio and the efficiency is more than 90%. If use multi-speed
Drive the speed-down ratio is bigger.
Application: Cycloidal reducer for Agitator, mixer, blowers, hoists, compressors etc.
Compact:
Being adapted epicyclic transmission principle, the input and output shaft are at same axis center, it is compact.
Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient ID big and the machine part is stable, the vibration and noise is limited at the minimum content.
Reliable in operation and long life
Because the main parts are made of bearing steel through quenching treatment(HRC58-62), it got high
Strength. Meanwhile the transmission contact of part adapts rolling friction, so it is durable and long life.
Packing & Delivery:
Our service
1. We could supply the samples if you have a good quantity.
2. Make sure we would help you as we can if you are confronted with technical questions.
3. We could also help you to purchase the easily broken part of the machines.
4. Different kinds of payment are available for you.
5. We are the manufacturer so we could supply the products as soon as possible.
6. We could supply the parts of the machine if there is the problem of the quality of our products.
FAQ:
Q1 Are you a manufacturer or trading company
A1 A company integrated with industry and trade.
Q2 What about the shipping methods
A2 For urgent order and light weight, you can choose the following express UPS, FedEx, TNT,DHL, EMS. For heavy weight, you can choose to deliver the goods by air or by sea to save cost.
Q3 What about the payment methods
A3 We accept TT, LC for big amount, and for small amount, you can pay us by PayPal, Western Union, and etc.
Q4 How much does it cost to ship to my country
A4 It depends on seasons. Fee is different in different seasons. You can consult us at all times.
Q5 What’s your delivery time
A5 Usually we produce within 35-60days after the payment confirmed. If you are urgent, we will urge the production department for you. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Efficiency of Cycloidal Gearboxes in Power Transmission
Cycloidal gearboxes offer relatively high power transmission efficiency compared to other types of gearboxes. The efficiency of a cycloidal gearbox depends on various factors, including the design, quality of components, lubrication, and load conditions.
Typically, the power transmission efficiency of a cycloidal gearbox ranges from 85% to 95%. However, this can vary based on several factors:
- Number of Reduction Stages: Multi-stage cycloidal gearboxes may experience slightly lower efficiency due to multiple gear meshing interactions.
- Quality and Design: Well-designed and precision-manufactured cycloidal gearboxes tend to exhibit higher efficiency.
- Lubrication: Proper lubrication is crucial for reducing friction and enhancing efficiency. Insufficient or deteriorated lubrication can lead to efficiency losses.
- Load Conditions: Higher loads and torque levels can lead to higher friction and lower efficiency. Properly matching the gearbox to the application is essential.
Despite minor efficiency losses compared to some other gearbox types, the benefits of compactness, high torque density, and precise motion control often outweigh the efficiency considerations in many applications.
Noise and Vibration Considerations in Cycloidal Gearboxes
Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:
- Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
- Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
- Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
- Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
- Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
- Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.
While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.
Disadvantages of Using a Cycloidal Gearbox
While cycloidal gearboxes offer various advantages, they also come with some disadvantages that should be considered:
- Lower Efficiency at High Speeds: Cycloidal gearboxes can experience a decrease in efficiency at high speeds due to increased friction and rolling resistance.
- Complex Design: The internal arrangement of pins, lobes, and bearings can result in a relatively complex design, which may lead to higher manufacturing costs and maintenance challenges.
- Limited Gear Ratio Range: Cycloidal gearboxes might have limitations in terms of achieving very high gear ratios, which can impact their suitability for certain applications.
- Cost: The specialized design and precision manufacturing involved in producing cycloidal gearboxes can lead to higher upfront costs compared to other gearbox types.
- Noise Generation: While generally quieter than some other types of gearboxes, cycloidal gearboxes can still produce noise during operation, which might need to be addressed in noise-sensitive applications.
- Availability: Cycloidal gearboxes might not be as widely available as other gearbox types, potentially leading to longer lead times for procurement and replacement parts.
- Limited Backlash Adjustability: While cycloidal gearboxes have minimal backlash, adjusting or fine-tuning the backlash might be more challenging compared to other gearbox types.
Despite these disadvantages, cycloidal gearboxes remain a valuable choice for specific applications where their unique advantages outweigh the drawbacks.
editor by CX 2024-02-02