compact worm gearbox
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Working with miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that cannot be found anywhere else. Our miniature gearboxes are available in numerous configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and additional. We are able to also provide custom micro gearboxes that are designed and built to meet your unique specifications.
Contact us for the mini gearbox your application requires, or demand a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes and also Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Speed Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, quickness reducers, gear drives, and gearmotors. All conditions can be used more or less interchangeably. Please note that the backlinks for our little gear drives include details on the full range of framework sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel box miniature gear drives are app rated for the ideal balance of performance and charge. Torque could be balanced to meet up your RPM and working life requirements. Light-weight with low backlash functionality (less than 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature collection: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Electrical power’ miniature cross axis helical gearboxes provide relatively excessive levels of thrust in a concise package. They offer an output shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Compact but long lasting, with machined aluminium housings and hardened alloy steel gears.
Excessive efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or maybe better. Also known as “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposing sides of the housing; output is usually a keyed bore. Typical solitary- and double-end shafts can be found and supplied with keys and retainer bands. An array of gear ratios and insight sizes are offered to meet up your needs.
Huge efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and permanent lubrication. They provide two input shafts on opposite sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high efficiency efficiency with low backlash.
Excessive efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the input. They deliver superior overall performance in an amazing array applications and are built with small footprints, making them ideal for operations where space is bound. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
Great efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminum housings and stainless gears and shafts produce these inline spur gearboxes hard and corrosion tolerant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with large efficiency, and show rugged construction for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet your unique standards. We can produce custom micro gearboxes in nearly any configuration your application requires, with result torque levels as high as 900Nm. We can work from your gearbox designs, reverse engineer an existing unit, or assist you to develop an all-new style that delivers the performance you need. Ask for a quote on a customized miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes made to suit
Input plus Output Shafts
Input and result shafts with drive crucial and retainer rings can be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of one ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your unique needs.
We offer a broad selection of misalignment shaft couplings during in . and metric bore sizes. Inch and metric precision surface shafts are available from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo electric motor and worm gear is one of the crucial strengths of EP worm gearmotors, which merge DC engine technology with exceptional strength and wear resistance. Engine and gearbox were created as one single, compact unit. Thanks to their reduced current draw, these gearmotors deliver more accurate control of working temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
Large tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or perhaps without integrated linear business lead screw / ball screw adapted to your flexible modular concept.
Based in this we are able to select a wide variety of regular customizations to meet up the requirements of varied properties that are essential for each application.
If your application requires a gearbox with some special residence such as for example small dimensions or low weight with regards to electric power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our product range with more than 1000 different standard gearboxes is probably a good start to be able to deliver a product that stands out in your favor.
Small gearboxes are high-quality gearboxes for standard drives. The electric motor is built-in with the gearbox into a single unit (the first equipment is directly on the electric motor shaft). Individual gearboxes for link with conventional IEC motors can also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our professionals will be pleased to help you make your selection. We will be happy to send out you documentation or design the right set directly, on request.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a reputation to be an industry benchmark worldwide. Our achievement came from our relentless travel for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a broad choice of mounting options, shaft configurations and electric motor interfaces, creates the Ever-Electrical power worm gearbox the default personal preference for the sector. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Electrical power Worm gearboxes provide great torque with low speed gear ratio. Being simple and compact in style, these gears can achieve higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its own body is generally quite long in the axial path. The gears in these gearboxes can be proper or left-handed depending upon the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (solitary or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Electrical power gearboxes and geared motors will be the electro-mechanical key components for low backlash, efficiently running and highly dynamic drive systems.
Our high-performance gear devices are designed to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse installation positions and applications, producing them much sought after in the industry. Because of this our geared motors are often to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This excessive gearing capacity allows smaller tires to be used for the comparable torque, and smaller gears with exceptional power density also increase reliability. Ever-Electrical power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing play required for troublefree rolling get in touch with to be substantially decreased and therefore the gear backlash to be minimized.
Dual chamber shaft seals developed by Ever-Power are used as standard during parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes will be made for those more demanding applications where small proportions, high torque, high ratio, low backlash, low noises and long life time are required. Provided in 9 sizes, these worm gearboxes can be supplied with free insight shaft, with hollow bore input shaft and electric motor flange, and double decrease combination units for slow quickness applications. Implementing cast iron housings, high quality bronze alloy worm tires and extended life bearings, reliability and performance are the key top features of this range.
High Precision Right Angle Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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