Constant Mesh Gear Box
Constant mesh gearbox is certainly a type of Transmission in which all or most of the gears are always in mesh with one another, instead of a sliding-gear transmission, in which engagement can be obtained by sliding some of the gears along a shaft into mesh. In a constant-mesh manual gearbox, Gear ratios are selected by little Clutches that connect the various gear sets to their shafts so that power can be transmitted through them. The following diagram shows the arrangement of a constant mesh gear box
Construction and functioning of a constant mesh gear box
Constant equipment mesh gearbox employed helical gears for power transmitting. The gears are rigidly fixed in the lay shaft. The gears in result shaft rotates freely without engaging with shaft, thus not really transmitting power. The gears in both shafts are always meshed together.
To activate the gears with output shaft dog clutch is used. the dog clutch is shifted by the seletor fork relocated by gear lever.To provide invert gearing a idler gear is used.
When the apparatus lever is pushed, the apparatus selector fork pushes your dog clutch. The dog clutch engages the gear and the output shaft, hence power from lay shaft at this point transmitted to result shaft.
CONSTANT MESH GEARBOX
A constant mesh transmission is that a type of manual transmission where sliding gears from the sliding mesh gearbox is replaced with the constantly meshed combines of gears and also the new shifting gadgets named dog clutches square measure introduced which assists in transmittal the required output to the the majority of shaft by creating connection with the acceptable couple of the meshed gears.
A continuous mesh transmission typically includes 4 forward speeds and 1 reverse manual transmission configuration.
Why will we want Constant Mesh Transmission?
The introduction of initial transmission system i.e. sliding mesh transmitting was an excellent success in cars trade as currently there is a system which can offer needed torsion and quickness ratios want by the vehicle to face the street challenges however still there have been several vital problems with this gear that raised the query on its efficiency and responsibility. the problems long-faced were as follows-
The shifting of gears wasn’t a simple task since the shifting needed a special technique that wasn’t in any respect everybody’s cup of tea, a talented driver was necessary for driving such vehicle, the special technique needed being Double-de-clutching.
Note – Double-de-clutching- it’s the technique because the name indicates that needed dual engagement and disengagement of clutch for shifting one gear.
f i.electronic. once driver 
needs to shift the gear he preliminary presses the clutch pedal and create the apparatus to the neutral, than once more he releases the clutch pedal and accelerate in order to extend the swiftness of the lay-shaft in order that the meshing of relevant gear will occur, save for he presses the clutch pedal and generate the apparatus lever to the desired gear and unleash the clutch pedal and finally the desired gear is obtained.
Since the gears should be meshed square measure in continuous rotation with a completely different speed than the meshing of those gears may cause breakage to the apparatus teethes or continuous deterioration is there.
The shifting of gears could be a terribly clamant method.High maintenance is needed as slippy and meshing of gears causes resistance to wear of shafts and gears.
MAIN PARTS
Clutch Shaft.
Lay Shaft or counter Shaft.
Main Shaft.
Dog clutch.
Gears.
There are different types of gears with both spur and helical gears like:
Clutch gear.
First gear.
Second gear.
Reverse gear.
WORKING PRINCIPLE:
In Constant Mesh Gearbox gearbox, all gears of the primary shaft are in constantly meshed with the corresponding gears of the layshaft or countershaft. As well dog clutches are given on the primary shaft: one between your clutch gear and the next gear; and the additional between the first gear and reverse gear. The main shaft is manufactured splined and all of the gears are absolve to move onto it. Dog clutches can slide on the main shaft and rotates with it. All of the gears on the countershaft are permanently fixed with it.
When the left dog clutch is made to slide left by making use of the gear shift lever, it meshes with the clutch gear and the very best speed gear is obtained. When the still left dog clutch meshes with the second gear on the primary shaft, the next speed equipment is achieved. Similarly, by sliding the right-hand dog clutch to the left and correct, the first speed gear and reverse gear are attained respectively In this type of gearbox, because all of the gears are in constant mesh, they are secure from being damaged and unpleasant grinding audio does not take place while engaging and disengaging them.
Continuous mesh gearbox is used for the smooth functioning of an automobile. They are accustomed to increase the rotating force (Torque); this is accompanied by a reduction in rate. It is a kind of manual transmitting. The invention of earliest manual gear system can be traced back to the nineteenth century. There are multiple equipment ratios present which gives various torque and velocity ratio. Along with this, the reverse mechanism can be present. This manual transmissions which are developed recently contain all the gears mesh at any provided point of time.
In technical terms, it could be thought as a gearbox where all of the gears are at all times in circumstances of mesh. The gears stay fixed at their primary positions. The gears will remain engaged all the time. Find out more about its construction, working, advantages, drawbacks and applications in this post.
Construction:
It really is made up of following components:
1. Counter shaft or Lay Shaft:
This shaft is in direct connection with the clutch and the main shaft. Keeping in mind according to the gear ratio, the swiftness of the counter shaft may be less that the quickness of the engine. The gear ratio can be defined as the ratio of one’s teeth of driven equipment to one’s teeth of the driver equipment.
2. Main shaft:
This shaft operates the speed of the vehicle. The power is made available to the primary shaft through the gears from the counter shaft. This is done relative to the gear ratio.
3. Dog clutch:
Dog clutch is special feature of continuous mesh gearbox. It can be used for the coupling of any two shafts. This is performed by interference. Utilizing a dog clutch, different gears can be locked to the output and input shafts.
4. Gears:
The primary work of the gears is the transmission of power between the shafts. If the apparatus ratio is more than one, the primary shaft will work at a speed that is slower than the counter shaft, and vice versa. The arrangement of both reverse, along with forward gears, is present.
Working:
Forward gear selection:
From the input shaft, the energy starts flowing and is divided into four parts. Each component goes to one of the output gears, namely initial, second, third and 4th. Gear ratios can be acquired for each of them. This can be done by the proper sliding of dog clutch over the teeth of the selected gearwheel. After this the path of the energy stream completes. This happens due to the locking motion of the output shaft.
Reverse gear selection:
The energy will flow from the input shaft to the reverse gears. The power is then transmitted from the reverse gear to the reverse idler. The idler wheel changes the direction of the rotation. Regarding forwarding direction gear selection, the output gears will rotate in a direction opposite to the insight gears. But in the case of reverse gear selection, the rotation can be in the same direction as the input shaft.
The steps are taken to change any gear in the continuous mesh gearbox system:
1. The first step when one really wants to change the gear would be the pressing of the clutch. Following this comes the neutral state of the automobile to be achieved. Proper optimization of the engine’s speed is necessary.
2. After the neutral gear, one moves forward to the first gear. The first gear. This process is known as dual clutching. Inefficiency in performing the above guidelines might result in a severe and gnashing sound.
Advantages and Disadvantages of Constant Mesh Gearbox:
Advantages:
The first and foremost benefit of the continuous gear mesh may be the usage of helical gears. The double helical gears and the helical gears are extremely beneficial due to their quieter operating capabilities
There are many conditions which might cause harm. Regarding constant mesh gearbox, any damage is suffered completely by the dog clutch teeth. One’s teeth belonging to the apparatus tires stay intact. This is not the case for sliding mesh gear box.
The other gear boxes are noisy and create an undesired din.
Disadvantages:
It is less efficient than the others due to higher mesh teeth. Skill is necessary for it.
The dual clutch mesh is required. This is necessary to have the spinning movements of the shaft.
Application:
A few of the vehicles which use this type of gearboxes are farm trucks, motorcycles, and large machinery.
In this type of gearbox, all the gears of the primary shaft are in continuous mesh with the corresponding gears of the counter shaft or lay shaft.
Two dog clutches are provided on the primary shaft i.e. one in between the clutch equipment and the second gear, and the other between the first equipment and the reverse gear.
Your dog clutch can slide on the shaft and rotate with it. While, all the gears on the counter shaft are rigidly fixed with it.
As so when the left hand dog clutch was created to slide to the left by means of the apparatus change lever, it meshes with the clutch gear and the very best speed gear is obtained. When the still left hands dog clutch meshes with second gear, the second gear is obtained.
Similarly, by sliding correct hand dog clutch to the left and right, the initial speed gear and reverse gear are obtained respectively.
In this type of gearbox, all the gears are in constant mesh and hence because of this, they are secure from being damaged and irritating grinding sound will not occur while engaging and disengaging.
Review much more concerning construction and working of constant mesh gearbox right here.