Ever-power manufactures conveyor chain sprockets in several styles. Included in these are conveyor chain sprockets produced as plate wheels or with regular or split hubs installed on one or both sides. Ever-power conveyor chain wheels can be manufactured in a number of special materials with hardened tooth where necessary.
How exactly to extend conveyor chain sprocket and chain wear life
The last thirty years have seen numerous innovations in conveyor technology which have brought greater safety and efficiency. However, modify in this field has not always been always for the better.
One innovation may be the introduction of sprockets with a straight quantity of teeth. It had been thought that would offer customers a greater choice when making chain conveyor systems. However, sprockets with an even number of teeth are not recommended by experienced technical engineers.
If a sprocket comes with an even amount of teeth, the same tooth will be engaged by the same rollers on each rotation, leading to uneven wear and decreased services life. An identical result will happen if the number of teeth in the smaller sprocket can be a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd quantity of teeth, however, will offer you at least dual the service life.
Dual pitch conveyor chain sprockets tend to be overlooked nowadays but are well suited for saving on space and have an extended wear life than regular sprockets. Suitable for lengthy pitch chain, double pitch sprockets have more teeth when compared to a regular sprocket of the same pitch circle diameter and distribute use evenly across the teeth. If your conveyor chain works with, double pitch sprockets are worth considering.
A lot of today’s conveyors include electronic load monitoring in the control system. While this is a good safety feature, technicians recommend that these are found in conjunction with shear pin sprockets.
Electronic sensing is certainly ideal where there is a slow increase in load (because of damaged bearings or dirt contamination, for instance) as there is definitely time to stop the drive before any damage can occur. In the case of a mis-feed or mechanical breakage, however, where the load boost is certainly sudden, the sensor won’t automatically break the bond between the motor and the powered load and extensive damage can be triggered to the conveyor chain and attachments. This is why a shear pin sprocket is needed in addition.
Shear pin sprockets could be more expensive than standard sprockets first but will certainly limit downtime and save on alternative costs. If a conveyor turns into overloaded and potentially dangerous, the shear pin will break and prevent the conveyor, thus limiting damage. Once the load or obstruction provides been cleared, just the shear pin needs to be replaced and the conveyor can quickly start moving again.
In summary, older types of sprocket tend to be forgotten but provide considerable advantages including lengthy service life, limited damage in case of conveyor breakdown and reduced replacement costs.
Our conveyor chains and sprockets are engineered to high quality and performance specifications. Wear resistance, mechanical strength, operating temperature and coefficient of friction are important considerations.
Molded and machined sprockets obtainable in a variety of teeth and bore sizes. They are also provided for all plastic-type material chain and modular plastic material belt products. Our items are created to help our customers increase their efficiency and improve their working environment
The experts at Ever-power have been dealing with chains and sprockets for decades. If you’ve worked with other organizations and discovered that you couldn’t discover precisely the right part to your requirements, that’s not going to happen right here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that assembling your project needs in stock, we are able to still custom produce per customer necessity. Plus, we keep a large number of unique sprockets in stock and are in a position to deliver them out the same day time. We realize that any downtime could be expensive, and we function hard to make sure that you’re up and running again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you need a sprocket, nevertheless, you aren’t sure exactly what you need? This common problem is one which our Ever-power specialists hear on a weekly basis. We excel at dealing with you to ensure that you get precisely the roller chain sprocket or conveyor chain sprocket that may keep assembling your project or machinery moving again. Sprockets are for sale to a number of uses from forestry to machinery, and everything among. It’s every bit as important to choose the correct sprocket since it is to use the proper chain — a mismatch could be catastrophic, causing harm to costly machinery and even dangerous accidents. See how Ever-power can help you find the perfect roller chain sprocket.
Struggling with how to explain your sprocket so you can find a different one? Here’s some of the questions that people often ask clients to help stage them in the right direction:
Do you know what type of sprocket you need?
How is your sprocket getting used — since a drive sprocket or idler sprocket?
What is the diameter of the sprocket you should replace?
How many teeth are in your sprocket?
What size chain are you using?
As you can plainly see, there is a high level of complexity that goes in to making certain we recommend the precise roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you may need a matching chain to go with your sprocket. By replacing both these items at the same time, you may prolong the overall lifestyle of your machinery. Sagging chains are often 
to blame for inefficiencies that can cause disfiguration of other areas because of inconsistent pressure or slippage. Replacing the sprocket by itself may not end up being enough to resolve the root problem you are experiencing. The good news is that the educated team at Ever-power will continue to work with you to diagnose problems and make suggestions for the best & most cost-effective path forward.
Ready to get assembling your project back ready to go quickly? You can also drop us a note at [email protected], and we’ll work with you to make sure that we offer you with the specific roller chain sprockets or conveyor chain sprockets that you need.
Sprocket for Regular Conveyor Chain
Sprocket for conveyor chain was created and designed to optimum contour, material, hardness, and precision to have the highest effectiveness of conveyor operation.
We offer a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers engage with almost every other tooth. Sprockets could have a longer life as chains build relationships different teeth each time the rollers rotate (when actual number of tooth is odd).