What exactly are gears and gearboxes? A equipment can be a rotating machine part featuring cut the teeth or cogs, which is supposed to mesh with another toothed component in order to transmit torque. In a layman’s language, gears are one of the most crucial parts of any motors and machine which help to boost the torque output by giving gear reduction and adjusting the direction of rotation. Two or more gears working collectively in tandem are known as transmission or gearbox. Geared devices will change the quickness, torque, direction of a power resource.
Types Of Gears And How Are They Different From Each Other?
Spur Gears
Spur gears are the most typical items used in a string for large gear decrease. One’s teeth of spur gears are directly and are installed in parallel on different shafts.
It’s advantages:-
They offer continuous velocity ratio
They are highly reliable
They are simple and easy in conditions of making/ manufacturing
They are mostly used to transmit massive amount power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capacity to conduct a simple operation. One’s teeth on a helical equipment cut at an angle to the facial skin of the gear. So, during the process when two of one’s teeth begin to engage, the contact is gradual- beginning at one end of the tooth and preserving contact as the gear rotates into complete engagement. With regards to transmissions, helical may be the most commonly utilized gears and it even generates large amounts of thrust.
It’s Advantages:-
The angled teeth engage more steadily than do spur gear teeth so that they can run more smoothly.
Helical gears, along with helical gearboxes, are highly long lasting and ideal for high load applications.
It can transmit movement and power among either parallel or right angle shafts.
Bevel Gear
Bevel gears are mostly used to change the direction of shaft’s rotation. They have teeth in straight, spiral, hypoid shapes. Each one of a kind, for example, straight teeth have similar features to spur gears while spiral operates exactly like helical gears because they produce less vibration.
It’s Advantages:-
Bevel are such kind of gears that makes it possible to improve the operating angle.
The variety of teeth on each wheel allows mechanical advantage to be changed.
Worm gears
The majority of the Industrial Gearbox Ever-Power prefer providing Worm Gears to their valuable clients since it is used for large gear reductions. The setup was created so that setup can change the gear, but the gear cannot turn the worm. The angle of the worm is usually shallow and for that reason, the gear can be used in conveyor systems for brake or emergency end.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing performance and thus, can be used to lessen speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth are not parallel to the axis of rotation. The teeth are angled and appear as a segment of a helix which makes it transmit power between parallel or correct angle axes. The main difference between a helical gearbox and others can be that the teeth form a helix and has the potential to run more quietly. Another advantage of using these gears are that they will have more capability to transmit load between two parallel shafts when compared with the comparable module and equivalent width of spur gears. And of course, you will have less deterioration as the load will become distributed between many teeth.
Its Application
Most of the reputable Industrial Gearbox Suppliers recommend helical gears to work under heavy load performance and of course whenever we need silent operation such as 
automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Steel, rolling mills, power and port industries
Textile industries, plastic material industries, food industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the over applications, there are numerous others. The overall program of helical gears and helical gearboxes are widespread. Monitor the space to learn more.
EP series helical gearbox can be utilized in the medium and heavy-duty industrial applications of the energy transmission market.
Apart from regular range, Helical Equipment Boxes are also tailor made to suit individual requirement or according to specs provided. Please feel free to discuss your necessity and we will be very happy to make suitable suggestions.
Product Specification
Helical Gearbox Device Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Input Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Larger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile floor Steel Gears with inclined tooth to transmit the torque between parallel / Correct Angle shafts with minimum noise.
