Ever-Power Automation’s Gearbox products offer high precision at affordable prices! The Planetary Gearbox item offering contains both In-Line and Right-Angle configurations, built with the look goal of supplying a cost-effective gearbox, without sacrificing quality. These Planetary Gearboxes are available in sizes from 40mm to 180mm, ideal for motors which range from NEMA 17 to NEMA 42 and larger. The Spur Gearbox range provides an efficient, cost-effective option compatible with Ever-Power Automation’s AC Induction Gear Motors. Ever-Power Automation’s Gearboxes can be found in up to 30 different gear ratios, with torque ratings up to 10,488 in-lbs (167,808 oz-in), and so are appropriate for most Servo,
SureGear Planetary Gearboxes for Small Ever-Power Motors
The SureGear PGCN series is a superb gearbox value for servo, stepper, and other motion control applications requiring a NEMA size input/output interface. It provides the best quality available for the price point.
Features
Wide variety of ratios (5, 10, 25, 50, and 100:1)
Low backlash of 30 arc-min or less
20,000 hour service life
Maintenance free; requires no additional lubrication
NEMA sizes 17, 23, and 34
Includes hardware for mounting to SureStep stepper motors
Optional shaft bushings available for mounting to other motors
1-year warranty
Applications
Material handling
Pick and place
Automation
Packaging
Additional motion control applications requiring a Ever-Power input/output
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light however rigid housing and full compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
Only AFR042 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox .Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Based on more than twenty years of accumulated manufacturing and marketing experience, in addition to the highest degree of technical production features, Apex Dynamics, Inc. designed and built a technically advanced, high speed, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), provides the customer with the maximum high precision helical reducer at a reasonable price and is offered with the only tip to toe 5-Calendar year warranty in the market today, including the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The principal focus in daily operation is quality. We pride ourselves on our commitment to quality; our duty, is client satisfaction. We are continuously improving processes, finding correct and effective methods to provide customers new solutions for difficult applications, and developing new products.
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gearset: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations:
Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations:
Keyed Solid Shaft Output
Keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Models:
PAB/PABR Series, PPG Series
Features:
1. EP high percision planetary gearboxes which includes a full group of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior efficiency for precision commercial automation and servo applications
In a planetary gearbox, many teeth are engaged at once, that allows high speed reduction to be performed with relatively small gears and lower inertia reflected back to the motor. Having multiple teeth share the load also enables planetary gears to transmit high levels of torque. The combination of compact size, huge speed reduction and high torque tranny makes planetary gearboxes a favorite choice for space-constrained applications.
But planetary gearboxes perform involve some disadvantages. Their complexity in design and manufacturing tends to make them a far more expensive option than various other gearbox types. And precision manufacturing is really important for these gearboxes. If one planetary equipment is put closer to the sun gear compared to the others, imbalances in the planetary gears may appear, leading to premature wear and failing. Also, the compact footprint of planetary gears makes warmth dissipation more difficult, so applications that run at very high speed or experience continuous operation may require cooling.
When using a “standard” (i.electronic. inline) planetary gearbox, the motor and the driven equipment must be inline with each other, although manufacturers offer right-angle designs that include other gear sets (often bevel gears with helical the teeth) to provide an offset between your input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (precision planetary gearbox intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio would depend on the drive configuration.
2 Max input speed linked to ratio and max output speed
3 Max radial load positioned at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (unavailable with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic engine input SAE C or D hydraulic