Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been developed with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest overall performance whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disk (with or with out shrink disc)
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are made possible by a modular design concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power tranny, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specs and CAD models, here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly building and adaptability. The effective and reliable best performer is offered in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production method of ground circular arc the teeth according to Ever-Power. For clients, this means greater toothing quality and precision and also even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input quickness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust efficiency by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are generally made out of Ever-Power spiral gearing offering a tranquil, steady and efficient procedure.
Type EP is the standard version where in fact the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to client requirements.
Our spiral bevel gearboxes can be given up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and will be fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and can be supplied in a hygienic edition with a lubricant approved for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a need for particular shafts or flanges, we’ve great encounter in adapting gearboxes – even in smaller quantities – or in designing special gearboxes for instance with gear housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the differences in helix angles, they can be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture services for straight bevel gears are becoming rare and the actual fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior in conditions of noise reduction, spiral bevel gears will probably become more common later on.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth forms, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing advice and assistance for your unique app, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for make use of in the meals industry
Different corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are cautiously spaced to permit lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that require high rate and high torque power. They can help cut customer costs by providing long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved teeth and deeper traction between those teeth ensures higher asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with hook curve to provide better flexibility and traction. Although they can be considered a hypoid equipment, they have no offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.
Ever-Power – The high performance bevel gearbox