Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox has been produced with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest overall performance whilst becoming space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 distinct sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are made feasible by a modular style concept that starts with a cubic housing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for vitality tranny, high torque, or powerful applications. These gearboxes characteristic sturdy cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all contributing to a efficient and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You will find the full products, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are suitable for universal use because of their machine-friendly structure and adaptability. The effective 
and reliable best performer is available in different versions. Like all Ever-Vitality spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc teeth according to Ever-Power. For clients, this means higher toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input velocity: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes will be characterised by top quality and robust overall performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the steering wheel are mainly made out of Ever-Power spiral gearing providing a noiseless, steady and efficient procedure.
Type EP is the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmission of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and will end up being fitted with a motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be supplied in a hygienic version with a lubricant approved for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a want for particular shafts or flanges, we have great experience in adapting gearboxes – even in smaller quantities – or in designing particular gearboxes for instance with equipment housings in stainless or as accuracy gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears out of the variations in helix angles, they may be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, due to the fact that manufacture facilities for directly bevel gears have become rare and the fact that directly bevel gears teeth can’t be polished, making spiral bevel gears which can be polished superior when it comes to noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We work together together with you, providing assistance and assistance for your unique software, guiding you through concept, design and produce according to your own requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, variable locknut design.
Spiral bevel gears are actually designed for applications that require high speed and excessive torque power. They are able to help cut consumer costs by giving long-lasting performance with minimal need for fixes or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved teeth and deeper traction between those teeth ensures higher asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. The teeth are designed with hook curve to supply better flexibility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.
