stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Speed Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer has been a foundation in food and beverage applications for decades. As a head in worm gear technology, Ever-Power Gear continues to improve product performance by developing innovative styles to meet up more stringent needs and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas made to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but investing in a more corrosion resistant gearbox saves money and makes the most feeling over time. Unmatched product performance in extremely caustic washdown applications coupled with first class customer service makes Ever-Power Gear your first choice for swiftness reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all toned surfaces and prevents foreign matter accumulation or standing up fluid
Elimination of most exposed hardware promotes easy surfaces to optimize clean down effectiveness
Lubed for life with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer areas are polished and rounded to prevent organism growth on surfaces. SSHdR series Hollow Output Bore reducers can be found in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-filled with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel right angle worm gear reducers are stocked as finished goods with hollow result bore sizes which range from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style styles and each unit is sold pre-filled with EP food grade lubricant. STAINLESS bushing kits can be purchased separately to allow for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type material covers supplied to fill unused mounting slots
0-ring provided on input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion security. They are rust evidence and able to withstand the harshest conditions. The stainless housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended life through increased resistance to temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the best quality product.
Ultimate application versatility with all-angle installation provisions, the widest selection of item bases and flanges and the largest collection of stock reducer styles.
Mounting dimensions are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty STAINLESS Speed Reducer
This STAINLESS reducer is built for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you would like to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet up the HACCP and EHEDG regulations, while your customers vulue this increasingly more. The stainless worm gearbox drive program Ever-Power allows you to stay cost effective but satisfy tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. As a result, they are resistant to an intensive cleaning regime, is made from hygienic components and are also dead places, and horizontal surfaces whenever you can, avoided. Of program, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to heat and pressure – No dependence on a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Motor Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is perfect for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for lifetime lubrication and is made up of a stainless steel housing that is designed for security in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox selection of top quality. The series originated specifically for the food industry and other industries where there are constantly stringent requirements for the level of resistance of the material and the easy-to-clean design.
The gearboxes are made from a smooth stainless gear casing, they are existence lubricated and may of course be given oil approved for the food industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial development, the look is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. It is also possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on request including such as for example stainless spindle gears.
In cases where you want a complete hygienic gear engine, we can provide the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products can be cleaned with drinking water under great pressure from all directions. To attain a standard protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting without a traditional stainless security cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts available and can be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Expert. Online selection and buying coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are made for sterile manufacturing environments. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for meals digesting and pharmaceutical applications. The merchandise is designed and rated to IP69k offering maximum safety against contaminant ingress as well as leak free operation.
Catalogued types of Ever-Power Gear’s well-known stainless steel 700 Series swiftness reducers are actually available with standard 2-day delivery. Process improvements have yielded the industry’s best standard business lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are made for maximum corrosion resistance and superior overall performance in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline is also designed for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Accredited and also have many maintenance-friendly features including electropolished exterior complete, sealed motor flange, and covered hardware. To avoid miniscule niches that can web host microbial contamination, the nameplate has been laser marked to provide a smooth uninterrupted surface. A large internal oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for a wide range of operating temps and extended service lifestyle.
