bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-class drive technology with particularly high power densities and definitely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, ideal for any electric motor desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes can be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. swiftness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also essentially possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation situation of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is certainly cheaper to produce. However, since only small profile coverage could be realized with gearwheels with directly or helical teeth, this bevel gearbox runs quietly and has less transmittable torque than other bevel gear tooth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel gear stage is usually recognized with a ratio of 1 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total coverage, but are already more costly to manufacture than bevel gears with directly or helical teeth due to their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also feasible with this type of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one side because of the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special interest should be paid to the program life of the bearing. Also, unlike worm gearboxes, self-locking cannot be recognized in bevel gearboxes. Whenever a right position gearbox is necessary, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Decrease torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of improving the geometrical accuracy of the gear teeth profile with the group of experienced professionals. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Gear to which are arranged 3 World mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result velocity is taken through World Carrier and Ring Gear is remain stationary. Output shaft keeping the same direction of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Managing Bevel Planetary Gearbox Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Market, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from excellent quality raw materials such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet the multiple requirements of our customers. The mixture of surface gears and precision equipment components ensures performance performance and high uptime. The present range of bevel planetary gearboxes includes four sizes, each as single, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to end up being understood. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for most applications and many options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and soft running through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or dual seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft to get shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of every technology: small size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one slower helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of the compact gear products is based upon precise analyses using FEM methods, which means functionality, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production situations and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as for example adapter flanges and couplings aren’t necessary.
Numerous variants ensures ideal adaptation to the application.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery times for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional components available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider whom materials complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy efficiency, low noise, long assistance life, high radial loading ability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft mounted.
All Ever-Power planetary gear units are offered in high capacity ranges with confirmed Ever-Power quality. Ready offered sizes guarantee not merely a large torque spectrum but also something range that provides you with multiple choices. Make the most of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary gear units. Right here, you will find off-the-shelf, highly advanced drive and gear unit solutions. Our standard product range already includes solutions for a huge number of specific requirements that need to be taken into consideration in a 
great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Gear, Mining, and Metal industries.
