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Using miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that cannot be found somewhere else. Our miniature gearboxes are available in many configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that are designed and built to meet your specific specifications.
Contact us for the mini gearbox the application requires, or ask for a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, swiftness reducers, equipment drives, and gearmotors. All conditions can be used more or less interchangeably. Please note that the links for our little gear drives include details on the full selection of framework sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel container miniature equipment drives are software rated for the the best balance of overall performance and cost. Torque could be balanced to meet your RPM and operating life requirements. Light-weight with low backlash functionality (as little as 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They offer an output shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminium housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposite sides of the housing; output is certainly a keyed bore. Standard one- and double-end shafts are available and given keys and retainer rings. An array of equipment ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They offer two input shafts on opposing sides of the frame, with two output shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high effectiveness efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes create an output at 90° from the insight. They deliver superior performance in an amazing array applications and are constructed with small footprints, making them perfect for operations where space is bound. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminium housings and stainless steel gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver excellent performance with high efficiency, and feature rugged construction for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely small footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a customized miniature gearbox to meet your unique specs. We can produce custom micro gearboxes in virtually any configuration the application requires, with output torque amounts as high as 900Nm. We are able to work from your own gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new style that delivers the performance you need. Ask for a quote on a custom made miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Ruggedly built
Modifications and unique ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive important and retainer rings could be supplied to your specs for just about any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We offer a broad collection of misalignment shaft couplings in ” and metric bore sizes. ” and metric precision floor shafts can be found from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo engine and worm gear is one of the essential strengths of EP worm gearmotors, which combine DC motor technology with exceptional sturdiness and wear resistance. Electric motor and gearbox are designed as one single, compact unit. Because of their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based upon this we can select a wide selection of standard customizations to meet up the requirements of varied properties that are important for each application.
If your application takes a gearbox with some special property such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a combination of this kind of properties, our product range with more than 1000 different standard gearboxes is most likely a good begin to be able to deliver something that stands out in your favor.
Small gearboxes are high-quality gearboxes for standard drives. The electric electric motor is built-in with the gearbox right into a single unit (the first equipment is on the electric motor shaft). Individual gearboxes for connection to conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our experts will be happy to help you make your selection. We are happy to send you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a reputation to be a business benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low swiftness gear ratio. Being basic and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type qualities act like helical gears, but its helix angle is typically comparatively larger) and its body is generally quite long in the axial path. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key elements for low backlash, smoothly running and highly powerful drive systems.
Our high-performance gear systems are designed to withstand the toughest commercial applications.
The gear housings are machined on all sides and permit diverse installation positions and applications, producing them much sought after in the industry. Consequently our geared motors are often to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be utilized for the same torque, and smaller gears with remarkable power density can also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing perform required for troublefree rolling get in touch with to be substantially decreased and then the gear backlash to become minimized.
Double chamber shaft seals developed by Ever-Power are utilized as regular in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Provided in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and electric motor flange, and double reduction mixture units for slow speed applications. Using cast iron housings, high quality bronze alloy worm wheels and long life bearings, reliability and efficiency are the key top features of this range.
High Precision Right Angle Transmission
Long Lifetime
Wide Selection Of Ratios
Special Surface Treatments
