Custom Pulleys
Ever-power has the expertise and specialized features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we are in a position to produce it no matter what size, materials or fine detail required. Furthermore to assist with your projects Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You can also design your personal pulley model using our custom 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum is the standard metallic for all share pulleys and most custom pulleys. Nevertheless, there are a variety of other components and finished such as steel or hard anodized aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to make your custom pulleys with the quickest turnaround time in the industry. Look at our Components and Finishes
We provide pulleys in various diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other materials such as steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance through the style phase of client orders, to help our customers obtain the most cost effective and efficient pulley or sheave design.
We utilize the latest inspection equipment that helps us to keep up quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the wonderful world of manufacturing non-standard parts often equate to “custom” parts. Customized parts mean a whole host of points that the majority of manufacturers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras had a need to create customized parts mean an extended lead time and, eventually, increased prices.
For a number of companies, creating customized parts is handled in specifically in this manner. At Torque Transmissions, however, we’ve a different way of handling customized parts which makes better feeling for our business and for our clients businesses.
At Torque Transmission we use a PULL production process. Pull-through production is characterized by smaller batches, quick responses to customer demands, and smooth item flow. This type of creation is an exemplory case of lean production and is the reason why we are able to make orders to client specifications.
What characterizes the type of lean manufacturing Torque Transmitting utilizes?
No inventory: we make what’s ordered
Same production process as is standard
Standardized tooling: we use our standard mold base system to make exclusive mold tooling, which results in a very quick set up
Customer’s deadline places the purchase in the production schedule
Once an order is started it techniques through the manufacturing process without delays or queues
Pull-through production of this kind facilitates product customization since the products are produced when they are ordered. This allows us to offer products that will meet a customer’s needs, instead of offering standard products that may not meet the needs of a customer or get the job done 100%.