Helical-worm gearmotors
Due to their design and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and thus avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized with respect to efficiency
Do you anticipate a drive alternative to impress you with its high level of efficiency and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP to you. These could be implemented separately in the modular program. In this way, they offer you a massive range of sizes, equipment ratios and electric motor sizes.
However, their greatest power is usually their running smoothness and their extremely low noise development. One thing is certain – With the helical-worm gearmotors EP you are choosing a robust drive solution which you will hardly even hear.
The overall concept offers you many more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations as opposed to single helical-worm gear devices. This is how you save extra energy in the operation of your systems and so are in a position to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. Furthermore, you can freely configure all the relevant properties. In this way, you can effectively make use of all the benefits provided by this mixture of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance may be accomplished thanks to the optional flange or foot-mounted style and by choosing between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving time and money with this selection and project planning. It is because our modular system allows a multitude of combination options for gear systems and motors. You can consequently reduce operating costs, depend on an extended service life and reap the benefits of simplified maintenance that’s characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional toughness and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft attach or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Due to their outstanding effectiveness, these drives can be utilized in every commercial sector and tailored to individual torque and acceleration requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique mixture of optimized worm wheel materials with unique lubricants, optimized form, this powerful engine achieves high levels of performance and torque. The casing machined on all sides allows diverse helical worm gear motor mounting options. Dual chamber shaft seals are used as standard.
The low contour design helps it be ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and higher torque capacity in smaller sized sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric output shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Maintains contaminants and water away.
Worldwide Motor: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to simply accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors established new criteria for reliability, performance and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly design offers easy integration now and a really future proof answer. The EP gear electric motor offers total versatility in mounting choices includes shaft, base, encounter, and flange solutions. The motor terminal box could be mounted in option positions rotated in 90º steps around the electric motor frame offering for unparalleled integration opportunities.
EP gear motors comply with UNITED STATES and International specifications, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a true total alternative for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is usually dirt tight and hose proof,and can be utilized outside or in wet and dusty environments without the use of additional enclosures. Complete rated output is offered by the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique mixture of optimized worm wheel material with unique lubricants and optimized form, this powerful geared electric motor achieves high degrees of efficiency and torque. The reduced contour design helps it be suitable for implementing applications electronic.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The usage of condition of the artwork helical and worm gear combinations affords optimum efficiency fulfilling a multitude of ratio requirements. The 800 BR is functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All systems shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced choice for the standard jobs expected of a right-angle drive.
5 equipment sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC electric motor are directly flange mounted, the pinion is upon the engine shaft. This integrated small design is an essential factor for the high accuracy and the remarkable stiffness of EP geared motors.
For vector-controlled inverter procedure use of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision floor. The worm wheels are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, along with adjustable backlash styles are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Efficiency gearboxes in universal style. The housings are manufactured from high quality cast iron. The rugget walls and inner ribbing ensure extremely torsional stiff and noise dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with rugged walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG