Wheel travel and slewing drive solutions
Boosting cellular planetary gear unit performance
Mobile planetary gear systems must provide reliable efficiency under extremely harsh circumstances. In steering wheel drives, this means heavy radial loads, shock loads and tilting actions – all in a restricted offered space. In slewing machines, coping with the serious radial loads transmitted to the slewing gear is the challenge.
Advanced bearing arrangements from Ever-Power are designed for these conditions and more. Solutions include:
Wheel drives – Ever-Power gives thin-section tapered roller bearings, thin section angular get in touch with ball bearings, CARB toroidal roller bearings and off-highway hub devices (flanged and geared).
Slewing drives – Designed for the end result pinion in slewing drives, Ever-Power gives Explorer tapered roller bearings, spherical roller bearings and cylindrical roller bearings.
Whatever your drive type and working challenges, Ever-Power will help you meet them. Working with Ever-Electrical power, you can support increased external load, increased torque and more compact and lighter plans.the worm planetary gearbox is of horizontally input shaft and vertical output shaft type wall-mounted gearbox comprising of three-stage reductions viz. 1 st level of worm gear match and 2 nd, 3 rd stage is designed with planetary
Ever-Power industrial, yaw and pitch and mobile slew drives are made to job seamlessly in applications requiring slew bearings or racks, perhaps in a large-capacity winch.
Ever-Power slewing drives are an important component in keeping weight and size to a Planetary Slew Drive minimum on products such as tower cranes, aerial systems, discharge booms, excavation and engineering equipment.
Their planetary structure allows them to withstand very high torque values while maintaining lowered dimensions, reduced weight and high efficiency. The Dana Ever-Electricity slewing drives are suited to the most extreme duties in every environment. The look of the planetary products optimises torque effectiveness and radial load potential, in order to give excellent meshing between pinion and ring gear.
For accurate adjustment, several versions have eccentric installation between the pinion axis and the casing axis. Their broad range of ratios enables selecting motor size and type which very best suits the customer’s.
This broad range of Ever-Power planetary gear units is specifically designed for pinion and slewing ring drives. Efficiently employed on tower cranes, shipboard and harbor cranes, wind turbines and as steering travel on ship propulsion systems, they can be used in all applications where accurate positioning is called for. These Ever-Power slewing drives are ideal for the most extreme duties in every environment. The look of the planetary units optimizes torque effectiveness and radial load capability, so that you can give ideal meshing between pinion and ring gear. For correct adjustment, some variations have eccentric mounting between your pinion axis and the casing axis. Their broad range of ratios enables the selection of motor size and type which greatest meets the customer’s requirements and request.
Maximum Torque 6,000 … 200,000 Nm
Transmitting Ratio up to 3,282 iN
Certifications: Certification ISO 9001 Type Authorization Certifications: DNV-GL and ABS
Sectors: Marine Technologies | Heavy Duty Technologies
Ever-Power Gear Units for Slewing Gears
Slewing gear drives are used to put driven equipment. They have already been tried and tested in many different applications, such as cranes, excavators, and drilling platforms. Ever-Power gear units for slewing equipment drives possess a modular design. They can be combined with a long or short lantern equipment drive on the productivity side. The mounted result pinions are manufactured according to the customer’s specifications. On the input area, we offer solutions for both electrical motors and high-acceleration or low-acceleration hydraulic motors, some of which already are standardized.
One frequently requested alternate, particularly as a gear unit for slewing equipment drives in bucket wheel excavators, includes a Ever-Power planetary gear unit with a bevel or bevel helical gear product on the input area. The drive engine and a brake will be organized on a bracket on the gear product, so that the system no longer should be aligned on site. A brake is definitely always mounted between the motor and the gear unit so that you can repair the boom in a defined position. An overload safe practices mechanism can also be provided to safeguard the boom and the travel against inadmissibly excessive loads.
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Planetary gear unit
Nominal output torques from 22,000 to 354,000 Nm (higher torques available on request)
Transmission ratios from 25 to 4,000
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Compact, space-saving design
Low noise level
Variable lantern gear travel lengths acc. to customer’s specification
Modular design creates elevated flexibility and multiple mounting options
No dependence on on-site alignment thanks to bracket with motor, equipment unit, brake, and coupling
Customized solutions for particular projects
Option of eccentric unit installation to permit the backlash to be adjusted between your pinion and the ring gear
Optimized sealing systems prolong the services life
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Slew Drives, commonly referred to as a Slewing Gear or Slew Bearings, is a complete, ready to install system that consists of a ball or roller slewing band bearing, drive teach, and completely enclosed casing. It can be customized with hydraulic or electric motors, brakes, planetary gearboxes, corrosion protection, along with many other options.
Ever-Power decrease costs by replacing intricate in-house systems in machines that rotate major loads and require efficiency and innovation. Each has an unlimited slewing angle and range, move easily and jolt-free, no slip-stick effect, and provide the most effective transmission of high ability and torque likely. Our Slew Drives will be entirely enclosed and sealed casing withstands harsh environments and increases safety.
As a ready-for-installation program module, they replace countless individual parts. Slew drives are utilized for aerial platforms, defense technology, public transportation, forestry machine sectors, solar trackers, and many more.
SLEW DRIVE FEATURES
Compact style for space-saving constructions
Maximum load capacity in a compact design
Designed for lengthy service life with zero-maintenance
Basic integration into existing applications
Fast customization thanks to the modular structure
Particular designs deviating from our typical series are realizable
Steering systems for specialized cars and cranes (because steering gears intended for wheelsets)
Manlift systems for slewing booms and baskets Compact cranes
Equipment attachments, such as concrete demolition pincers, picker arms, and rotary forklifts
Handling products (automation technology)
Loading and unloading devices
Positioning devices/turntables which include solar trackers
Ever-Power slewing drives are an essential component in keeping fat and size to a minimum on equipment such as for example tower cranes, Pitch and Yaw drives for wind strength, aerial systems and mixers. Their planetary composition ensures that they can hold up against very high torque values while maintaining reduced sizes, reduced weight and substantial efficiency. The wide range of available ratios enables the selection of a engine size and type which ideal accommodates users requirements: hydraulic or electric powered. Bevel input and hydraulic brake will be some of the options, which are for sale to this series. Basic mounting, operating dependability and adaptability make these units suited to the most serious duties and environments.
Customizable drive solutions, every from one source
Our durable, powerful and flexible industrial gear unit solutions meet your requirements in all respects – the energy rating along with the installation. We offer all the important components of a slewing gear drive under one roofing:
Motor and motor scoop
Brake between the motor and gear product with torque limiter to prevent excessive loads
Primary gear device (helical or bevel-helical)
Planetary gear product with pinion shaft and prolonged housing at the output
Slewing equipment drives for just about any power score and mounting position
For larger equipment, the slewing gear drive can be made up of various gear units that impact on the same girth equipment with internal or external teeth. We give the right combo of gear models for every requirement:
Our P series industrial planetary gear units and the X series commercial bevel equipment and bevel-helical gear units are adequate for smaller torques as high as 500 kNm. A combination of XP series industrial planetary gear devices and X series industrial bevel-helical gear systems provide larger torques as high as 4,000 kNm.
Slewing gear drives are usually shaft-mounted designs. This means that the apparatus unit is mounted at the top and the pinion on underneath. However, our drive remedy is also offered as a bottom-mounting type or “bottom-up” version – in cases like this the pinion is put on top. The lubrication, oil growth tank and the seals will be adapted to the installation position.
This wide range of Ever-Power planetary gear units is especially suitable for pinion and slewing ring drives. Successfully utilized on tower cranes, shipboard and harbor cranes, wind turbines and as steering drive on ship propulsion systems, they can be utilised in all applications where exact positioning is necesary. These Ever-Power slewing drives are suitable for the most serious duties in every environment. The design of the planetary units optimizes torque efficiency and radial load potential, to be able to give excellent meshing between pinion and ring gear. For appropriate adjustment, some variations have eccentric installation between the pinion axis and the casing axis. Their wide range of ratios enables the selection of engine size and type which greatest suits the client?s requirements and request. Ever-Power is proud of its quality assurance plan, including the Type Approval Certificate from DNV.
Slew drive equipment reducers, from 9 kNm to 400 kNm optimum output torque over 10 primary sizes and 3 productivity reinforced support configurations:
– R: dual pilot flanged
– S: dual pilot compact
– H: single pilot front side flanged
Modular design, with multi-optional executions
Wheel travel and slewing drive solutions