AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light yet rigid housing and complete compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Procedure are provided by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is a worldwide leader in manufacturing of planetary gearboxes. Predicated on more than two decades of accumulated manufacturing and marketing experience, plus the highest level of technical production features, Ever-Power designed and built a technically advanced, high quickness, low backlash servo software planetary gearbox. Our Break through patented technology (over 6 patents), supplies the customer with the ideal high precision helical reducer at an acceptable price and emerges with the only suggestion to toe 5-Year warranty in the industry today, including the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The principal focus in daily operation is quality. We pride ourselves on our dedication to quality; our duty, is client satisfaction. We are consistently improving processes, finding proper and effective methods to provide customers new solutions for tough applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their outstanding properties, planetary gearboxes are found in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – details are offered on the technical information pages in our catalog.
Product Features
Higher output torque rating through the use of spiral bevel gear design. 30% more than straight bevel gear.
Allows input boosts to 8 situations than with straight bevel gearing.
Improved load posting through precision tooth style and longer services life.
Surface gears verified with sophisticated software, ensures smooth, tranquil operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for maximum stiffness.
Maintenance free lifetime lubrication.
Patented sealing design for high speed and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios offered from 3~200.
With option high quality backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and will withstand high radial and axial loads. They allow a straightforward design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are created to use servomotors in machines requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash because of a very high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with output bearingsoffer high radial and axial capacities, incredibly high level of resistance against tilt, perfect control precision and extremely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input motor flanges: For any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Gear units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity thanks to an large, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized equipment tooth profile
High efficiency (98%)
Top quality seals offer long term sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain an excellent load balancing, resulting in high operating safety and incredibly smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions can be achieved by adding additional stages.
All of the torques you can ever need. Just imagine what you can do with it.
Let's speak about torque and precision. From many years Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque values. Even though many manufacturers stop the typical range in about 1000 Nm, we create heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that need high accuracy positioning coupled with a higher value of torque transmission. However if you need more torque, Ever-Power also offers heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The biggest Backlash range. Pay for what you need, no more.
Frequently customers ask us “I want a robust precision planetary gearbox but I don't want to pay a price for <3 arcmin gearbox, because 10 arcmin is enough for the device...”. We have the solution. Ever-Power supplies the biggest selection of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are several planetary gearboxes on the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, correct? But if you manufacture high precision devices and you are looking for a kick-ass high precision planetary gearbox, then it is not so easy. Ever-Power Ever-Power planetary gearboxes are created for the best torsional rigidity. Why? Because torsional backlash generally is the main element of the total backlash when the engine is running at full load. Therefore we did a hand and hand comparison between a typical model Ever-Power and the best alternatives. Ever-Power arrived ahead, rather than by chance. Ever-Power supplies the planetary gearbox (with output shaft) with the very best torsional stiffness. Ever-Power gearboxes are more specific and that offer greater results even (and specially) in high-dynamic situations.
Transmitting Ratios. World's biggest range
Our customers produce many kinds of machines. Thus you can expect the biggest range of transmitting ratios in the world. Thus, our client can optimize their machine perfectly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to possess their clients needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are designed to offer the optimum capacity at the output shaft. So, we've designed the Ever-Power gearboxes with a single-piece large diameter output shaft - planet carrier. We used the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output capacity for machines with a large number of cycles each and every minute. From today's packaging machine to a strong NC tool machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra tight tolerance machining and good surface finishes, enable the Ever-Power to operate at high efficiency values, 98% for one stage gearbox and 96% for a two stages gearbox. Efficiency values depend on torsional backlash, speed, ratio, ambient temperature, etc. The common efficiency level varies based on the number of levels as demonstrated in the specialized data sheets for every gearbox model.
Lubrication
All SG high precision gearboxes are given a special synthetic lubricant that provides lifetime lubrication.
Gears, world carrier and housing
The ring gear, made of steel, can be an integral area of the housing, sun and planet wheels are constructed with contemporary treated steels, and the input bearing flange is constructed of aluminum. The one piece planet carrier and output shaft is constructed of ductile iron, resulting a robust design.
Design and mounting positions
Ever-Power high precision planetary equipment units will often have an square output flange with holes and can be mounted in any position. However, on demand, we can also supply gearboxes with round result flanges with threaded holes.
Motor connection
The electric motor installation is very easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is ideal for continuous and intermittent provider with clean shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the planet gears and high quality synthetic lubricant.
Selection of the suitable gearbox
Ever-Power offers you 2 tools to assist you select the proper gearbox:
Select the gearbox with our on-line “Gearbox Style Tool”, or
Fill the “contact form for a fresh application”, found in our catalog, and send out it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
